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          Intuitive Vision SystemCV-5000 series

          CV-5501P

          Digital Image Sensor/Controller

          SPECIFICATIONS

          Select Language

          Model

          CV-5501P

          No. of pixels

          When CV-200C/S200C/H200C/200M/S200M/H200M
          is connected
          • 2 megapixel mode: 1600 (H) x 1200 (V), approx
          1,920,000 pixels
          • 1 megapixel mode: 1024 (H) x 960 (V), approx
          980,000 pixels
          When CV-H100C/H100M is connected
          • 1 megapixel mode: 1000 (H) x 1000 (V), approx
          1,000,000 pixels
          When CV-035C/S035C/H035C/035M/S035M/H035M
          is connected
          • 240,000 pixel mode: 512 (H) x 480 (V), approx.
          240,000 pixels
          • 310,000 pixel mode: 640 (H) x 480 (V), approx.
          310,000 pixels

          Camera input

          • Two colour/monochrome
          cameras (Compatible
          with CV-H200C/200C/
          S200C/H100C/035C/
          S035C/H035C/200M/
          S200M/H100M/035M/
          S035M/H035M, mixed
          connection possible)
          • Two extra cameras can
          be connected by using
          expansion unit CV-E500.
          Up to four
          cameras can be
          connected.

          Main processor for image processing

          DSP (High-speed)

          No. of registered settings

          SD cards 1 and 2 can each hold 1000 programs (depending on the size of the SD
          card and the size of the programs), external switching possible

          Number of screens that can be registered

          Maximum 1000 screens for each program (depending on SD card size),
          Compressed saves possible

          Internal memory capacity

          SD card slot x2 (SDHC compatible)
          Compatible with OP-87133 (512 MB: standard in SD1 slot for CV-5501/5001),
          CA-SD1G (1GB: standard in SD1 slot for CV-5701), CA-SD4G (4GB: SDHC)

          Window
          settings

          Measurement area

          128 locations per program

          Mask area

          4 locations per area

          Colour extraction function (valid only when a colour camera is connected)

          Colour binary, colour shade, Gray, RGB average gray (Colours can be specified
          numerically via HSV values)
          Compatible with 1:n copy

          Measurement
          tool

          Area measurement

          The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (up to 12
          sides), edge detection rectangle area or edge detection circular area

          Position detection

          Pattern search

          • Multiple searches possible for both pattern area and search area. The shapes are
          rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up to 12 sides)
          • Pattern area can be masked (4 positions / area)

          V-search

          • Up to 256 patterns can be searched simultaneously for both pattern area and
          search area. The shapes are rectangle, rotated rectangle, circle, oval, ring, arc,
          and polygon (up to 12 sides)
          • Pattern area can be masked (4 positions / area)

          ShapeTrax2

          • Multiple searches possible for both pattern area and search area. The
          shapes are rectangle, rotated rectangle, circle, oval, ring, arc, and
          polygon (up to 12 sides)
          • Pattern area can be masked (4 positions / area)

          Edge position

          • Angles can be measured. The shapes are rectangle, rotated rectangle,
          circle, oval, ring, arc or polygon (up to 12 sides), edge detection rectangle
          area or edge detection circular area

          Trend edge position

          • Circle or straight line can be measured from the detection results
          • Shapes are rectangle, rotated rectangle, ring and arc

          Blob (Centre of gravity)

          The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (up
          to 12 sides), edge detection rectangle area or edge detection circular area

          Inspection mode

          Edge position

          Edge pitch

          Edge count

          The shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to
          12 sides), auto-adjusting rectangle or auto-adjusting circular area

          Edge angle

          Shape is rectangle.

          Pair edge

          The shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to
          12 sides), auto-adjusting rectangle or auto-adjusting circular area

          Trend edge width

          Shapes are rectangle, rotated rectangle, ring and arc

          Blob (characteristic quantities)

          • Labels, center of gravity, main axis angle, area, feret diameter, perimeter,
          roundness
          • The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon
          (up to 12 sides), edge detection rectangle area or edge detection circular area

          Stain detection

          • Subtract stain detection by using subtract filter
          • Stain grouping function supports multiple stain detection and position
          measurement
          • The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon
          (up to 12 sides), edge detection rectangle area or edge detection circular area
          • Supports measurement of the colour image using fine colour

          Trend edge flaw

          • The shapes are rectangle, circle, oval, ring, arc, and polygon.
          • Supports flaw detection using straight lines, circles, ovals, and free-form
          straight lines as reference models.

          Intensity inspection

          The shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to
          12 sides), auto-adjusting rectangle or auto-adjusting circular area

          Colour (only when a Colour camera is connected)

          • RGB and HSB measurement supported
          • The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon
          (up to 12 sides)

          Geometry

          • Calculation result can be reflected
          • Shapes are point, line, and circle

          OCR

          • Character recognition for max. 2 lines of 20 characters per line
          • Shape is rectangle
          • Built-in date/time encryption support function

          Interface

          Control input

          External trigger input

          2 points
          EV compatible input
          rating: 26.4 V or less, 3
          mA or more
          4-camera simultaneous
          capture/individual capture
          can be selected. (when
          CV-E500 is not connected,
          images from up to two
          cameras can be captured
          at the same time).
          Individual trigger delay (0 to 999 ms) can be selected for each trigger input

          Control input

          18 inputs
          Input rating 26.4 V or less, 2 mA or more

          Control output

          Universal output

          27 outputs PNP (including two FLASH outputs linked to external trigger.)

          Total comparator output

          1 output, PNP open collector, maximum 50 mA (30 V or less)
          Supports total status hold control and one shot output (1 to 9999 ms)

          Monitor output

          SVGA 800x600 (24-bit colour 60 Hz)

          Run indicator

          Power, Error LED display

          RS-232C

          Numerical value output, image data (compressible) and control input/output
          enabled. Can be used simultaneously with other communication ports.
          Maximum baud rate of 115200 bps is supported.
          Do not use to connect to PLC link, CC-Link, or EtherNet/IPTM

          Ethernet

          Numerical value output, image data (compressible) and control input/output enabled.
          Can be used simultaneously with other communication ports.
          100BASE-TX/10BASE-T

          USB

          Numerical value output, image data (compressible) and control input/output
          enabled. Can be used simultaneously with other communication ports
          USB2.0 HI-SPEED compatible

          PLC link

          Numerical value output and control input/output using the RS-232C port or
          Ethernet port enabled.
          Following PLCs are supported via link unit*1:
          • KEYKENCE CORP.: KV-700 series, KV-1000 series, KV-3000 series, KV-5000 series,
          KV-5500 series
          • Mitsubishi Electric: A series (RS-232C only), Q series, L series
          • OMRON: SYSMAC C series (RS-232C only), CJ/CJ1 series
          • Yaskawa Electric: MP900 series (RS-232C only)/MP2000 series
          Do not use to connect to CC-Link, RS-232C, or EtherNet/IPTM

          CC-Link

          By connecting the optional CC-Link unit CA-NCL10E, numerical value input/
          output and control input/output are enabled.
          • Supports remote device station, Ver. 2.00/1.10
          • Do not use to connect to PLC link, RS-232C, or EtherNet/IPTM

          EtherNet/IPTM

          Numerical value input/output and control input/output enabled while using an
          Ethernet port
          • Supports periodic communication (Max. 1436 bytes), supports message
          communication
          • Up to 128 units can be connected
          • Compliant with compliance test Version.A5
          • Do not use to connect to PLC link, RS-232C, or CC-Link

          Illumination control

          By connecting the optional illumination expansion unit, LED illumination (12 V, 24
          V) and intensity control are enabled.
          • 2 channels per unit, connect up to 4 units
          • Supports multi-pattern illumination function

          Continuous capture function

          • 1 to 32-time multi-measurement (maximum, minimum and average values)
          • Error values can be excluded from the measurement result

          Execution condition setting function

          Can set whether to execute the results (OK/NG) for other measurement and
          calculation windows in each measurement window.

          Image
          capturing
          setting
          function

          Processing area setting function

          • The applicable 980,000 pixels (1024 (H) x 960 (V)) can
          be captured from 1,980,000 pixels (1 megapixel mode).
          • The applicable 240,000 pixels (512 (H) x 480 (V))
          can be captured from 320,000 pixels (normal
          mode)
          However, when CV-H035C/H035M is connected, support is only provided
          for 240,000 pixels of the 310,000 pixels used for the process area.

          Scan mode
          (valid only when a monochrome camera is connected)

          Progressive/interlace selectable

          Capturing start/end line setting function

          Desired capture start/end line can be set within the image capture range.
          CV-H200C/H200M cannot capture fewer than 100 lines.

          Correction
          functions

          Position adjustment

          Batch, individual (maximum 128 settings), X, Y, ±180° rotation.

          Camera gain adjustment

          Sensitivity adjustment, offset, and span adjustment
          (RGB batch/individual and span can be set for each of 16 brightness levels. RGB
          individual setting can be supported when colour camera is connected.)

          White balance adjustment (valid only when a colour camera is connected)

          Manual setting using white paper

          Image inversion function

          Can generate mirror images

          Scaling function

          X and Y calibration setting for each camera. Conversion from measurement
          values and calculation values is supported.

          Filter function

          Count

          The same type of filter can be used up to 9 times. 13 steps.
          (For binarization and subtract only: 1 step/window)

          Type

          Expand, shrink, average, median, edge sharpening, edge extract X, edge extract
          Y, Sobel, Prewitt, Roberts, Laplacian, binary, subtract, illumination adjustment,
          contrast conversion, image extraction, image shade correction, blur

          Display language

          Japanese/English/German/Italian/French/Traditional Chinese/Simplified Chinese
          selectable

          Calculation
          function

          Numerical
          operation

          No. of settings

          128 calculations/1 program

          Arithmetic operation

          +, -, x, ÷

          Arithmetic function

          Square, exponential, counting fractions as one, round-off fractions, maximum, minimum, average, average within range,
          square root, absolute value, remainder, distance, angle, sin, cos, tan, asin, acos, atan, π

          Comparative operator

          <, ==, Not

          Geometric calculation

          Distance between 2 points, angle of line segment, circle radius, circle center,
          average angle, straight line, cross point, distance between a point and a straight
          line, straight line angle, angle between the two crossed lines, perpendicular line
          between a point to a line, perpendicular bisector, midpoint

          Coordinate conversion function.

          Coordinate system conversion, rotating matrix

          Type conversion function

          Coordinate constant conversion, constant coordinate conversion,
          angle unit conversion

          Logical operator

          AND, OR, NOT, XOR

          Sort function

          Maximum value index output, minimum value index output

          System function

          Number of measurement times, measurement time, year, month, day, time, minute, second

          Time axis operation function

          Previous measurement result acquisition operator

          Command memory

          1000 command memories that can be rewritten from external devices
          or the remote control console during operation are installed.

          Support
          functions

          Statistics analysis

          No. of data

          Max. 20000 data (can be saved into an SD card in a batch)

          Statistical items

          Maximum, minimum, average value, deviation (3σ), total status OK/NG times

          Screen save (valid when monochrome
          and colour cameras are connected)

          The following number of
          images can be saved in
          the system's memory:
          • Maximum 511 images
          (monochrome camera
          in 240,000 pixel mode)
          • Maximum 255 images
          (monochrome camera
          in 310,000 pixel mode)
          • Maximum 127 images
          (monochrome camera
          in 1 megapixel mode)
          • Maximum 63 images
          (monochrome camera
          in 2 megapixel mode)
          • Maximum 508 images
          (colour camera in
          240,000 pixel mode)
          • Maximum 253 images
          (colour camera in 31
          pixel mode)
          • Maximum 124 images
          (colour camera in 1
          megapixel mode)
          • Maximum 60 images
          (colour camera in 2
          megapixel mode)
          (These are the maximum
          values with only one
          camera connected, and
          [Condition] set to [All
          Images].)

          Programming aid
          functions

          Image Zoom

          Between 4% and 1600% during setting or operation (6% and 2500% during full
          screen display) (Size can be set for each screen while displaying multiple
          screens.)

          Edge derivative wave display

          Edge waveform can be graphically displayed during setting or operation, and
          edge intensity and measurement values (some are not supported) can be
          displayed during setting.

          Profile display

          Trend edge position and gap can be graphically displayed during setting or
          operation.

          Stability display

          Stain detection (stain level) is displayed during setting or operation.

          Cutout projection waveform display

          OCR automatic cutout waveform graphics can be displayed during setting or
          operation

          Shift all windows

          Selected windows from an identical camera or an identical registered image can
          be shifted in the desired XY direction in a group.

          Flaw level waveform

          The flaw level waveform of the trend edge tool can be displayed as a graphic in
          Program or Run mode.

          Display template
          setting function

          No. of display templates

          10 templates/1 program (within which 4 templates are specified values),
          externally selectable

          No. of screens that can be displayed simultaneously

          Max. 5 screens can be displayed at the same time
          (when 5 scr. (HORIZONTAL)/5 scr. (VERTICAL) is selected).

          Hold image

          Up to the past three images (NG images) can be displayed as hold images.
          Measurement results and measurement time can be viewed. (The number of
          displayable times varies between 0 and 3 depending on camera's connection
          state

          Screen customisation
          function

          No. of customised screens

          10 screens/1 program

          Custom item

          Character string: Measurement value (decimal point can be specified), result,
          custom character, graphics, active text

          Measurement result interlink

          • Display colour can be changed according to the result for figures and custom
          characters.
          • Can set a message in the allocation table that relates to the measurement
          value (active text)

          Operation rewrite function

          • Upper/lower tolerance or command memory can be rewritten during operation.
          • Supports illumination adjustment during operation (when CA-DC21E is
          connected)

          Emulation function

          Built-in emulation function that can create new program data and save data on
          CV-5001SE in the FE format for the CV-3001 Series SE, SEII, and SEIII, and the
          CV-5001 Series.

          Program file update function

          The program data used on the CV-3001 Series or CV-5001FE can be converted
          into the program data format for the CV-5001 Series second edition.

          Custom menu function

          Shortcut menu to a desired program screen can be created (20 menus/program).

          Memory card save function (SD2 slot only)

          • Measurement value, judgment result, NG count, measurement image
          (compressible), stored image (compressible), captured image, statistics
          analysis data, RS-232C communication log, program data (only setting content
          can be saved to both SD1 slot and SD2 slot)
          • Can save data during test run (except for program data)

          Others

          Screen capture function, password function, re-test function, file management
          function, I/O monitoring, RS-232C monitoring (with log save function)

          Rating

          Power voltage

          24 VDC ±10 %

          Current consumption

          2.4 A (2 cameras at maximum load)/3.2 A (4 cameras at maximum load)

          Environmental resistance

          Ambient temperature

          With two cameras connected: 0 to +50 °C (0 to +45 °C with min. 1 megapixel camera connected)
          With four cameras connected: 0 to +45 °C

          Relative humidity

          35 to 85 % RH (No condensation)

          Weight

          Approx. 1,250 g

          *1 Some models also are compatible with the RS-232C, Ethernet ports in the system.

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