Coatings are utilized across various industries, but in the automotive and aerospace sectors, they provide effects such as increased material strength and added functionality. However, maximizing these effects hinges on selecting the optimal coating and application method for the target object and its purpose. This document introduces the purposes and roles of coatings, their application methods, and case studies of analysis using a digital microscope to verify their effectiveness.

Observation and Measurement of Coatings with a Digital Microscope

Purpose of Use and Primary Targets for Coatings

(Adapted and edited from the "Comprehensive Paint Technology" encyclopedia)
Purpose Primary Target Deterioration Factor
Corrosion Resistance Mainly metals Oxygen, Water
Weather Resistance Mainly plastics Ultraviolet (UV) rays
Decorative Properties All materials -

To add strength, it is crucial to clarify the purpose of the coating for the specific target object.

Roles of Coatings

Characteristic Content
Mechanical Properties Provides durability, lubrication/anti-slip properties.
Separation Properties Provides waterproof, gas barrier properties.
Coating Properties Provides adhesive, water-repellent, antibacterial properties.
Heat Resistance Properties Provides heat resistance.

To add functionality, it is essential to select a coating with the necessary characteristics.

Coating Methods

Coating Methods Precision Skill Dependency
Brush/Roller Coating Low High
Dip Coating Low High
Electrodeposition Coating High Low
Atomization (Spray) Coating High High

Select the optimal coating method based on the target object and the type of coating.

Observation and Measurement Case Studies with a Digital Microscope

Even after going through these processes, it is not always clear if the coating has been applied correctly. Below are analysis examples of coating conditions.

Observation of Coated Surface

Conventional Observation
Observation using Advanced Surface View

Observation of Coating Film

Conventional Observation
Surface Observation using Deep Contrast
Analysis of Foreign Matter in Coating
Bright-field, dark-field, 3D display, and elemental analysis can be performed on a single screen, allowing for the exploration of problem causes from various information.
Area Measurement of Coating Film Particles
Instantly performs quantitative analysis of counts that often vary by operator, and facilitates reporting.