Programmable Controller

KV-5000/3000 series

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Specs Programmable Controller KV-5000/3000 series

CPU unit

Model

KV-5500

KV-5000

KV-3000

Image

Type

CPU Unit

General specifications

Power voltage

24 VDC (±10%)

Operating ambient temperature

0 to +50°C (with no frost)*1*2

0 to +50°C (no freezing)*3*7

Operating ambient humidity

10 to 95%RH (no condensation)*3

Ambient temperature for storage

-20 to +70°C*3

Storage relative humidity

10 to 95 % RH (No condensation)*1*4

Operating environment

Without dust and corrosive gas

Altitude

2,000 m or less

Noise immunity

1,500 Vp-p or more, pulse width: 1 µs, 50 ns (by way of a noise simulator)

Withstand voltage

1,500 VAC for 1 minute between the power supply terminal and the I/O terminals and between all the external terminals and the case

Insulation resistance

50 MΩ or more (tested with a 500 VDC megger, between the power supply terminal and the I/O terminals and between all the external terminals and the case)

Shock resistance

Acceleration 150 m/s2, Operation time 11 ms, twice in each of the X, Y and Z directions

Overvoltage category

II (when using KV-U7)

Pollution degree

2

Vibration resistance

Intermittent vibration

Frequency 5 to 9 Hz

Half amplitude: 3.5 mm*5

Frequency 9 to 150 Hz

Acceleration: 9.8 m/s2*5

Continuous vibration

Frequency 5 to 11 Hz

Half amplitude: 1.75 mm*5

Frequency 9 to 150 Hz

Acceleration: 4.9 m/s2*5

Performance specifications

Arithmetic control mode

Stored program mode

I/O control mode

Refresh mode

Program language

Expanded ladder, KV Script, mnemonic

Number of commands

Basic instruction: 81 classes, 182 instructions
Applied instruction: 42 classes, 59 instructions
Arithmetic operation instruction: 124 classes, 315 instructions
Extended instruction: 124 classes, 315 instructions
Total: 345 classes, 703 instructions

Instruction execution speed

Basic instruction: Min. 10 ns
Applied instruction: Min. 20 ns
Double precision floating-point instruction: Min. 2,350 ns

Program capacity

Approx. 260k steps

Approx. 160k steps

Maximum number of units to be installed

16 units (48 units when expansion units are connected)

Maximum number of I/O points

Maximum 3,096 points for expansion (KV-EB1S/KV-EB1R: When 2 units are expanded, 64-point I/O unit is used)

Bit device

Input relay R

Total 16,000 points 1 bit

Output relay R

Internal auxiliary relay R

Link relay B

16,384 points 1 bit

Internal auxiliary relay MR

16,000 points 1 bit

Latch relay LR

Control relay CR

640 points 1 bit

Word device

Timer T

4,000 points 32 bits

Counter C

Data memory DM

65,535 points 16 bits

Expansion data memory EM

File register

Memory bank switching mode FM

32,768 points × 4 memory banks 16 bits

Dial mode ZF

131,072 points 16 bits

Link register W

16,384 points 16 bits

Temporary data memory TM

512 points 16 bits

High-speed counter CTH

2 points 32 bits

4 points 32 bits (2 points for one high-speed counter)

Index register Z

12 points 32 bits

Control memory CM

6,000 points 16 bits

Positioning pulse output

2 points (maximum output frequency: 100 kHz)

CPU unit I/O

Input: 16 points, output: 8 points

Power failure hold function

Program memory

Flash ROM can be rewritten 100,000 times

Device

5 years (operating ambient temperature of 25°C in the power failure hold mode)*6

Self-diagnosis function

CPU abnormal, RAM abnormal, other

Internal current consumption

CPU unit: 320 mA or less
Expansion unit: KV-EB1S 15 mA or less, KV-EB1R 25 mA or less (except the drive current for input loop)

Weight

CPU unit: approx. 320 g
End unit: Approx. 30 g, Start unit for KV-5500/5000/3000: approx. 20 g
Expansion unit: KV-EB1S approx. 90 g, KV-EB1R approx. 115 g

CPU unit: approx. 300 g
End unit: Approx. 30 g, Start unit for KV-5500/5000/3000: approx. 20 g
Expansion unit: KV-EB1S approx. 90 g, KV-EB1R approx. 115 g

*1 Guaranteed range in which the system can be used.
*2 Specified according to the temperature in the control panel on the lower side of the unit.
*3 This is the guaranteed range of the system.
*4 Some specifications for KV-1000/700 may differ. Refer to the instruction manual for details.
*5 JIS B 3502 Compliant with IEC61131-2, Number of scanning operations: 10 times in each of the X, Y, and Z directions (for 100 min.)
*6 Target device: R/LR/CR/T/C/DM/EM/FM/CTH/CTC/CM
*7 This is regulated according to the temperature below the control panel unit.

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CPU unit

Model

KV-700

Image

Type

CPU Unit

General specifications

Power voltage

24 VDC (±10%)

Operating ambient temperature

0 to +50°C (no freezing)*1*2

Operating ambient humidity

35 to 85%RH (no condensation)*1

Ambient temperature for storage

-20 to +70 °C*3

Operating environment

Without dust and corrosive gas

Altitude

2,000 m or less

Noise immunity

1,500 Vp-p or more, pulse width: 1 µs, 50 ns (by way of a noise simulator), conforms to IEC standards (IEC 61000, 4-2/3/4/6)

Withstand voltage

1,500 VAC for 1 minute between the power supply terminal and the I/O terminals and between all the external terminals and the case

Insulation resistance

50 MΩ or more (tested with a 500 VDC megger, between the power supply terminal and the I/O terminals and between all the external terminals and the case)

Shock resistance

Acceleration 150 m/s2, Operation time 11 ms, twice in each of the X, Y and Z directions

Overvoltage category

II (when using KV-U7)

Pollution degree

2

Vibration resistance

Intermittent vibration

Frequency 10 to 57 Hz

Half amplitude: 0.075 mm*4

Frequency 57 to 150 Hz

Acceleration: 9.8 m/s2*4

Continuous vibration

Frequency 10 to 11 Hz

Half amplitude: 0.035 mm*4

Frequency 57 to 150 Hz

Acceleration: 4.9 m/s2*4

Performance specifications

Arithmetic control mode

Stored program mode

I/O control mode

Refresh mode

Program language

Expanded ladder, mnemonic

Number of commands

Basic instruction: 67 classes, 122 instructions
Applied instruction: 19 classes, 19 instructions
Arithmetic operation instruction: 64 classes, 294 instructions
Extended instruction: 31 classes, 48 instructions
Total: 181 classes, 483 instructions

Instruction execution speed

Basic instruction: Min. 100 ns
Applied instruction: Min. 100 ns

Program capacity

Approx. 16k steps (Approx. 32k steps for memory expansion)

Maximum number of units to be installed

16 units (48 units when expansion units are connected)

Maximum number of I/O points

Maximum 3,086 points for expansion (KV-EB1S/KV-EB1R: When 2 units are expanded, 64-point I/O unit is used)

Bit device

Input relay R

Total 9530 points 1 bit

Output relay R

Internal auxiliary relay R

Control relay CR

640 points 1 bit

Word device

Timer T

Total 512 points 32 bits

Counter C

Data memory DM

20000 points 16 bits (40000 points 16 bits for memory expansion)

Temporary data memory TM

512 points 16 bits

High-speed counter CTH

2 points 32 bits

4 points 32 bits (2 points for one high-speed counter)

Control memory CM

4,000 points 16 bits

Positioning pulse output

2 points (maximum output frequency: 100 kHz)

CPU unit I/O

Input: 10 points, output: 4 points

Power failure hold function

Program memory

Flash ROM can be rewritten 100,000 times

Device

5 years (operating ambient temperature of 25°C in the power failure hold mode)*5

Self-diagnosis function

CPU abnormal, RAM abnormal, other

Internal current consumption

CPU unit: 160 mA or less
Expansion unit: KV-EB1S 15 mA or less, KV-EB1R 25 mA or less (except the drive current for input loop)

Weight

CPU unit: KV-700 approx. 240 g, Additional memory for KV-700 (OP-42138) approx. 10 g
End unit: Approx. 30 g, Start unit for KV-1000/700: approx. 30 g
Expansion unit: KV-EB1S approx. 90 g, KV-EB1R approx. 115 g

*1 This is the guaranteed range of the system.
*2 This is regulated according to the temperature below the control panel unit.
*3 Guaranteed range in which the system can be used.
*4 JIS B 3502 Compliant with IEC61131-2, Number of scanning operations: 10 times in each of the X, Y, and Z directions (for 100 min.)
*5 Target device: R/LR/CR/T/C/DM/EM/FM/CTH/CTC/CM

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AC power unit

Model

KV-U7

Image

Type

AC power unit

Input supply voltage

100 to 240 VAC ±10 % (50/60 Hz)

Output voltage

24 VDC ±10 %

Output capacity

1.8 A
(total of power supply to various units and extra power supply)

Power consumption

135 VA or less

Momentary stop time

10 ms or less

Starting time

2 sec. or less

Weight

Approx. 190 g

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Input unit

Model

KV-B16XC

KV-C32XC

KV-C64XC

Image

Type

Input unit

External connection mode

Removable terminal block

Connector (MIL specification)*3

Input

Number of inputs

16 points

32 points

64 points

Input mode

24 VDC mode, 5 VDC mode

24 VDC mode*4

Max. input voltage

26.4 VDC

Rated input voltage

24 VDC mode: 24 VDC 5.3 mA, 5 VDC mode: 5 VDC 1 mA

24 VDC 4.1 mA

Min. ON voltage

24 VDC mode: 19 V, 5 VDC mode: 3.5 V

19 V

Max. OFF current

24 VDC mode: 1.5 mA

1.5 mA

Max. OFF voltage

5 VDC mode: 1.5 V

-

Common point mode

16 points/1 common point (2 terminals)*1

32 points/1 common point (2 terminals)*1

32 points/1 common point (4 terminals)*5

Input time constant

[Input time constant setting 25 µs] OFF to ON: TYP 25 µs/MAX 65 µs, ON to OFF: TYP 75 µs/MAX 120 µs
[Input time constant setting 300 µs*2] OFF to ON: TYP 275 µs/MAX 365 µs, ON to OFF: TYP 275 µs/MAX 420 µs
[Input time constant setting 1 ms] OFF to ON: TYP 1 ms/MAX 1.2 ms, ON to OFF: TYP 1 ms/MAX 1.2 ms
[Input time constant setting 10 ms] OFF to ON: TYP 10 ms/MAX 12 ms, ON to OFF: TYP 10 ms/MAX 12 ms
(4-stage switching)

Input impedance

4.3 kΩ

5.6 kΩ

Internal current consumption

15 mA or less

25 mA or less

Weight

Approx. 120 g

Approx. 110 g

Approx. 140 g

*1 Even though KV-B16XC and KV-C32XC have two common points, they are the same internally.
*2 Setup is only possible when KV-7500/7300/5500/5000/3000 is connected. When KV-1000/700 is connected, selection is not possible.
*3 Connectors for connector-type I/O units are not included. MIL34-pin slender connector kit OP-42224 and MIL34-pin connector kit OP-23139 are available separately.
*4 All terminals are compatible with the 2-wire system (However, EV Series 2-wire system proximity sensors are not supported).
*5 Although KV-C64XC has four common points, the H side (2 points) are the same, and the L side (2 points) are the same as internal points.

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Output unit

Model

KV-B16RC

KV-B8RC

KV-B16TD

KV-B16TCP

Image

Type

Output unit

External connection mode

Removable terminal block

Output

Number of outputs

16 points

8 points

16 points

Output form

Relay

MOS-FET (sink) (with overcurrentprevention function)

Transistor (source)

Rated load

250 VAC/30 VDC 2 A (8 A/1 common point)

250 VAC/30 VDC 2 A

30 VDC 0.3 A

30 VDC 0.2 A

Leak current at OFF

-

100 µA or less

Residual voltage at ON

0.5 V or less

ON resistance

50 mΩ or less

-

Common point mode

8 points/1 common points

Independent

16 points/1 common point (2 terminals)*1

Operating time

OFF to ON/ON to OFF: 10 ms or less

OFF to ON: 100 µs or less、ON to OFF: 300 µs or less

OFF to ON: 10 µs or less、ON to OFF: 200 µs or less

Internal current consumption

120 mA or less

65 mA or less

45 mA or less

35 mA or less

Weight

Approx. 190 g

Approx. 160 g

Approx. 130 g

*1 Although KV-B16TD, KV-C32TD, KV-B16TCP, and KV-C32TCP have two points, they are the same internally.

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Output unit

Model

KV-C32TD

KV-C32TCP

KV-C64TD

KV-C64TCP

Image

Type

Output unit

External connection mode

Connector (MIL specification)*1

Output

Number of outputs

32 points

64 points

Output form

MOS-FET (sink) (with overcurrentprevention function)

Transistor (source)

MOS-FET (sink) (with overcurrentprevention function)

Transistor (source)

Rated load

30 VDC 0.2 A

Leak current at OFF

100 µA or less

Residual voltage at ON

0.5 V or less

ON resistance

-

Common point mode

32 points/1 common point (2 terminals)*2

64 points/1 common point (4 terminals)*3

Operating time

OFF to ON: 100 µs or less、ON to OFF: 300 µs or less

OFF to ON: 10 µs or less、ON to OFF: 200 µs or less

OFF to ON: 150 µs or less、ON to OFF: 300 µs or less

OFF to ON: 50 µs or less、ON to OFF: 200 µs or less

Internal current consumption

65 mA or less

55 mA or less

120 mA or less

100 mA or less

Weight

Approx. 100 g

Approx. 140 g

*1 Connectors for connector-type I/O units are not included. MIL34-pin slender connector kit OP-42224 and MIL34-pin connector kit OP-23139 are available separately.
*2 Although KV-B16TD, KV-C32TD, KV-B16TCP, and KV-C32TCP have two points, they are the same internally.
*3 Although KV-C64TD and KV-C64TCP have four points, it is the same internally.

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I/O unit

Model

KV-B8XTD

KV-C16XTD

KV-C32XTD

Image

Type

I/O unit

External connection mode

Removable terminal block

Connector (MIL standard)*2

Input

Number of inputs

8 points

16 points

32 points

Input mode

24 VDC mode, 5 VDC mode

24 VDC mode*3

Max. input voltage

26.4 VDC

Rated input voltage

24 VDC mode: 24 VDC 5.3 mA, 5 VDC mode: 5 VDC 1 mA

24 VDC 4.1 mA

Min. ON voltage

24 VDC mode: 19 V, 5 VDC mode: 3.5 V

19 V

Max. OFF current

24 VDC mode: 1.5 mA

1.5 mA

Max. OFF voltage

5 VDC mode: 1.5 V

-

Common point mode

8 points/1 common point (1 terminal)

16 points/1 common point (1 terminal)

32 points/1 common point (2 terminals)*4

Input time constant

25 µs/300 µs*1/1 ms/10 ms

Input impedance

4.3 kΩ

5.6 kΩ

Output

Number of outputs

8 points

16 points

32 points

Output form

MOS-FET (N ch) (with an overcurrent-proof function)

Rated load

30 VDC 0.3 A

30 VDC 0.2 A

Leak current at OFF

100 µA or less

Residual voltage at ON

0.5 V or less

Common point mode

8 points/1 common point (1 terminal)

16 points/1 common point (1 terminal)

32 points/1 common point (2 terminals)*4

Operating time

OFF to ON: 100 µs or less, ON to OFF: 300 µs or less

OFF to ON: 150 µs or less, ON to OFF: 300 µs or less

Internal current consumption

30 mA or less

40 mA or less

65 mA or less

Weight

Approx. 130 g

Approx. 110 g

Approx. 130 g

*1 Setup is only possible when KV-7500/7300/5500/5000/3000 is connected. When KV-1000/700 is connected, selection is not possible.
*2 Connectors for connector-type I/O units are not included. MIL40-pin slender connector kit OP-51404 and MIL40-pin connector kit OP-22184 are available separately.
*3 All terminals are compatible with 2-wire system (however, EV Series 2-wire system proximity sensors are not supported).
*4 Although there are two input COMs and two output COMs, these COM pairs are the same internally. The input and output COM pairs are independent.

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A/D and D/A conversion unit

Model

KV-AD40V

KV-AD40

KV-DA40V

KV-DA40

Image

Type

A/D conversion unit

D/A conversion unit

Analogue I/O point

4 points (differential input)

4 points

Analogue I/O range (resolution)

Voltage

-10 to +10 V (0.5 mV 1/40,000)
-5 to +5 V (0.25 mV 1/40,000)
0 to 10 V (0.5 mV 1/20,000)
0 to 5 V (0.25 mV 1/20,000)
1 to 5 V (0.25 mV 1/16,000)

-10 to +10 V (2.5 mV 1/8,000)
0 to 10 V (2.5 mV 1/4,000)
0 to 5 V (1.25 mV 1/4,000)
1 to 5 V (1.25 mV 1/3,200)

-10 to +10 V (0.5 mV 1/40,000)
0 to 10 V (0.5 mV 1/20,000)
0 to 5 V (0.25 mV 1/20,000)
1 to 5 V (0.25 mV 1/16,000)

-10 to +10 V (2.5 mV 1/8,000)
0 to 10 V (2.5 mV 1/4,000)
0 to 5 V (1.25 mV 1/4,000)
1 to 5 V (1.25 mV 1/3,200)

Input current

0 to 20 mA (1 µA 1/20,000)
4 to 20 mA (1 µA 1/16,000)

0 to 20 mA (5 µA 1/4,000)
4 to 20 mA (5 µA 1/3,200)

0 to 20 mA (1 µA 1/20,000)
4 to 20 mA (1 µA 1/16,000)

0 to 20 mA (5 µA 1/4,000)
4 to 20 mA (5 µA 1/3,200)

Input impedance

Voltage: 5 MΩ, Current: 250 Ω

Voltage: 1 MΩ, Current: 250 Ω

-

Conversion speed

25 µs/ch*1

80 µs/ch

25 µs/ch

80 µs/ch

Conversion precision

25 °C ±5 °C

Voltage: ±0.1 % of F.S.*2, Current: ±0.1 % of F.S.

Voltage: ±0.2 % of F.S., Current: ±0.2 % of F.S.

Voltage: ±0.1 % of F.S., Current: ±0.2 % of F.S.

Voltage: ±0.2 % of F.S., Current: ±0.2 % of F.S.

0 to 50 °C

Voltage: ±0.2 % of F.S.*3, Current: ±0.2 % of F.S.

Voltage: ±0.3 % of F.S., Current: ±0.3 % of F.S.

Voltage: ±0.4 % of F.S., Current: ±0.4 % of F.S.

Insulation mode

Between unit and CPU: Photocoupler insulation, non-insulation between channels

Absolute max. input

Voltage: ±15 V, Current: 30 mA

Min. load resistance

Voltage: 1 kΩ

Max. load resistance

Current: 500 Ω

Current: 400 Ω

Internal current consumption

140 mA or less

110 mA or less

170 mA or less

230 mA or less

Weight

Approx. 150 g

*1 When temperature drift correction is used, temperature drift correction time of 25 µs is added regardless of the number of channels used.
*2 This is a value when temperature drift correction is used. When temperature drift correction is not used, the conversion precision is as follows: Voltage: ±0.5 % of F.S., Current: ±0.6 % of F.S.
*3 This is a value when temperature drift correction is used. When temperature drift correction is not used, the conversion precision is as follows: Voltage: ±0.7 % of F.S., Current: ±0.7 % of F.S.

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High-precision A/D conversion unit

Model

KV-AD40G

Image

Type

High-precision A/D conversion unit

Analogue input point

4 points (differential input)

Analogue input range (resolution)

Voltage

-10 to 10 V (0.33 mV 1/60,000)
0 to 10 V (0.33 mV 1/30,000)
0 to 5 V (0.17 mV 1/30,000)
1 to 5 V (0.17 mV 1/24,000)

Input current

0 to 20 mA (0.67 µA 1/30,000)
4 to 20 mA (0.67 µA 1/24,000)

Input resistance

Voltage: 5 MΩ, Current: 250 Ω

Conversion speed

80 µs/2 ch, 160 µs/4 ch (the quickest 50 µs/2 ch, 100 µs/4 ch when data buffer function is used)

Conversion precision

25 °C

Voltage: ±0.05 % of F.S., Current: ±0.05 % of F.S.

0 to 50 °C

Voltage: ±0.1 % of F.S., Current: ±0.1 % of F.S.

Insulation mode

Unit - Between CPUs: Photocoupler insulation,
between CH_A (0 and 1) and CH_B (0 and 1): Photocoupler insulation*1

Absolute max. input

Voltage: ±15 V, Current: 30 mA

External trigger input

Number of input points: 1, Input signal: NPN open collector, no-voltage contact signal
minimum ON voltage: 1 V and maximum OFF current : 0.1 mA

Data buffering function

Data buffering period: 50 µs to 3 s, buffering data quantity: maximum 10000 words/ch
Synchronism: CH_A0 - CH_B0 and CH_A1 - CH_B1 have data synchronism

Special functions

Scaling, average processing (specification of the number of times, time specification, moving average, primary delay filter),
data offset, zero shift, zero clip, peak/valley value locking, comparator, wire breaking detection, data buffering, external trigger

Internal current consumption

220 mA or less

Weight

Approx. 190 g

*1 Not insulated between CH_A0 and CH_A1 or between CH_B0 and CH_B1

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A/D and D/A conversion unit

Model

KV-AM40V

Image

Type

A/D and D/A conversion unit

Analogue I/O point

Input: 2 points (differential input), Output: 2 points

Analogue I/O range (resolution)

Voltage

-10 to +10 V (1.25 mV 1/16,000)
-5 to +5 V*1 (0.625 mV 1/16,000)
0 to 10 V (1.25 mV 1/8,000)
0 to 5 V (0.625 mV 1/8,000)
1 to 5 V (0.625 mV 1/6,400)

Input current

0 to 20 mA (2.5 µA 1/8,000)
4 to 20 mA (2.5 µA 1/6,400)

Input resistance

Voltage: 5 MΩ, Current: 250 Ω

Conversion speed

80 µs/ch*2*3

Conversion precision

±0.2 % of F.S. (25 °C ±5 °C), ±0.4 % of F.S. (0 to 50 °C)*4

Insulation mode

Between unit and CPU: Photocoupler insulation, Among channels: Not insulated

Absolute max. input

Voltage: ±15 V, Current: 30 mA

Min. load resistance

Voltage: 1 kΩ

Max. load resistance

Current: 600 Ω

Internal current consumption

140 mA or less

Weight

Approx. 150 g

*1 Analogue output is not available within the range of -5 to +5 V.
*2 When temperature drift correction is used, temperature drift correction time is added regardless of the number of channels used.
*3 A/D conversion and D/A conversion are processed independently.
*4 ±0.2 % of F.S. (0 to 50 °C) when temperature drift correction for A/D conversion is used

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Multi-input PID temperature control unit

Model

KV-TF40

Image

Type

Multi-input PID temperature control unit

Memory elements

EEPROM rewritable one million times

Number of temperature input points

4 ch

Input

Thermocouple/Platinum temperature measuring resistor*1

Temperature sensor types

Thermocouple: K, J, T, E, R, B, N, S, W5Re/W26Re
Platinum temperature measuring resistor: JPt100, Pt100

Indicated accuracy

±0.3 % of F.S. ±1 digit (+25 °C), ±0.7 % of F.S. ±1 digit (0 to +50 °C)

Cold junction correction precision

±1 °C

Sampling period

125 ms/ch (500 ms/4 ch)

Control period

1 to 100 sec.

Operating mode

PID control (with auto-tuning and 3 mode stabiliser function installed)
Heat/cool PID control (with auto-tuning and 3 mode stabiliser function installed)
ON/OFF control

Tuning mode

PID auto-tuning mode

Control output

transistor (sink)

Alarm output

transistor (sink)*2

Alarm mode

Absolute value upper limit, absolute value lower limit, deviation upper limit, deviation lower limit,
deviation upper limit unexcited, deviation lower limit unexcited, deviation upper and lower limits,
within upper and lower limit deviation, absolute value upper limit unexcited, absolute value lower limit unexcited*3

Output

Rated load

30 VDC 100 mA or less

Leak current at OFF

100 µA or less

Residual voltage at ON

1.5 V or less

Current sensor (CT) input

4 ch*4

Current measurement precision

Larger of ±5 % of an input value and ±2 A of an input value

Insulation mode

Between inputs and outputs: Photocoupler and transformer insulation,
Between input channels: Photocoupler and transformer insulation

Other functions

Heater wire breaking alarm, control loop wire breaking alarm, measured value bias,
output limit, slope setup, manual reset, output control when an error occurs

Internal current consumption

210 mA or less

Weight

Approx. 270 g

*1 Can be set for each channel.
*2 Because the alarm output is used as cooling control output when heat/cool control is used, the alarm output cannot be used as an alarm output function.
*3 Standby operation ON/OFF can be selected in each alarm mode.
*4 Use a KEYENCE sensor (OP-6694). (Sold separately.)

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Positioning/Motion Unit

Model

KV-ML16V

KV-MC40V

KV-MC20V

Image

Type

Positioning/Motion unit

Number of control axes

16 axes (total including a virtual axis)

4 axes + 1 axis (virtual axis)

2 axes

Built-in device

[16 axes in use]
Relay: 2,688 points (168 ch), Data memory: 222 words (high speed) /1,242 words (simple)
[8 axes in use]
Relay: 1,644 points (104 ch), Data memory: 222 words (high speed) /762 words (simple)
[4 axes in use]
Relay: 1,152 points (72 ch), Data memory: 222 words (high speed) /522 words (simple)

Relay: 1280 points (80 ch), Data memory: 90 words (high speed) /582 words (simple)

Relay: 896 points (56 ch), Data memory: 54 words (high speed)/402 words (simple)

Output format

MECHATROLINK-II

Differential line driver output (switchable among 1-pulse method, 2-pulse method, and A/B-phase method)

Connectable CPU units

KV-5500/5000/3000

Max. output pulse

-

4 MHz

Control mode

Position control, Torque control, Speed control, ML-II command, I/O control

Position control

Control period

0.5 ms (up to 2 axes), 1.0 ms (up to 4 axes), 1.5 ms (up to 6 axes),
2.0 ms (up to 8 axes), 2.5 ms (up to 12 axes), 3.0 ms (up to 16 axes)

1.0 ms

External interface

Input: Photocoupler input, Output: Open collector output (30 VDC 50 mA)
MECHATROLINK-II port

Input: Photocoupler input, Output: Open collector output (30 VDC 50 mA)

Input time constant

Each input is set in 11 stages for each block

Axis control function execution method

Ladder program, motion flow

Motion flow

Program capacity

768 KB

Max. number of blocks

A total of 256 blocks in all flows

Max. number of flows

32

Number of simultaneous activities

Number of connectable axes × 2

Position unit

mm, deg (angle), PLS (pulse count), decimal point position from 0 to 9 digits, unit conversion function available

Cumulative address

-2,147,483,648 to +2,147,483,647 instruction units

Positioning control

Positioning mode

Absolute value/relative value

Position setting range

-2,147,483,648 to +2,147,483,647 instruction units

Interpolation

Straight-line interpolation (up to 16 axes), arc interpolation, helical interpolation

Single operation address

-2,147,483,648 to +2,147,483,647 instruction units

Acceleration/deceleration curve

Straight-line, SIN, Bezier

Acceleration/deceleration time

0 to 65,535 ms

Start-up time

Independent/interpolation: 2 to 3 control periods (When the 1st axis is activated)
Cache start: 1 to 2 control periods

Independent: 500 to 600 µs, Interpolation (straight-line 2 axes): 600 to 700 µs, Interpolation (arc 2 axes): 700 to 800 µs,
Interpolation (helical 3 axes): 800 to 900 µs (only for KV-MC40V) (When the 1st axis is activated)
Zero start: Input time constant +2 µs, Direct cache start: Max. 8 µs

M-code

1 to 65,000, WITH/AFTER mode

Sensor positioning

External input - based switching control from speed to position

Number of points

800 points/axis

Synchronisation control

Input

Counter (KV-MX1 required), instruction coordinates, current coordinates (KV-ML16V only)

Clutch

Select from direct, slide, and follow-up

Cam

Resolution: 2,048 to 32,768, Amount of data: 4 to 64 (Number changes according to the resolution)

Resolution: 2048 to 32768, Amount of data: 4 to 64 (Number changes according to the resolution)

Contact output

16 points (including 8 external output points) × 2

Correction during operation

Correction via auxiliary input, phase correction, and lead angle correction

Fine control

Fine data work area

8 MB

Built-in ROM capacity

512 KB

Number of settings

Built-in ROM: 100, SD memory card: 1000

Data capacity of one setting

Built-in ROM: 512 KB, SD memory card: 8 MB (KV-MX1 is required)

Origin return

Origin return method

Origin sensor edge/midpoint, push origin return, Dog type ("With Z phase" or "Without Z phase" can be selected)

Origin sensor edge/midpoint, push origin return, Dog type ("With Z phase" or "Without Z phase" can be selected), data set type, no limit switch

Speed control

Speed instruction range

-100,000 to 100,000 (× 0.01 min-1)

-

Torque control

Torque instruction range

-80,000 to 80,000 (× 0.01 %)

JOG/inching

Inching (The number of pulses can be specified), JOG (high speed/low speed)

Teaching

Current coordinate teaching and teaching from the counter current value are supported

Memory data

Point parameters 800 points (each axis), synchronisation parameters (each axis), fine setting (built-in ROM: 512 KB, expandable with a SD card),
cam data motion flow setting, etc. can be read and written during RUN (with some restrictions)

High-speed counter

When KV-MX1 is connected: INC 4 ch/ABS Grey, residual Grey, binary 2 ch (switched, based on settings), Max. 6.4 MHz (2-phase, 4 multiplication)

5-V power output

-

5 V ±5%, Max. 100 mA (total value)

Output display

Error status/MECHATROLINK-II communication status

Error status/Pulse output status

Self-diagnosis function

Diagnosis can be made through hardware error, various parameter errors, error number, and error messages

Parameter setting

Parameters can be set from KV-HPD1, “KV STUDIO,” and ladder programs

Data backup

Coordinates and error/warning history backup, parameter settings backup via flash ROM, 100,000 times switching

Internal current consumption

Main unit: 200 mA or less, external I/O: 120 mA or less

Main unit: 180 mA or less, external I/O: 130 mA or less

Main unit: 120 mA or less, external I/O: 80 mA or less

Weight

Approx. 220 g

Approx. 225 g

Approx. 170 g

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Function extension unit

Model

KV-MX1

Image

Type

Function extension unit

Supported unit

KV-ML16V/KV-MC40V/KV-MC20V

Input frequency

Max. 6.4 MHz (2-phase, 4 multiplication)

Number of counter points

INC: 4 points, ABS: 2 points (set by "KV STUDIO")

Internal current consumption

Main unit: 30 mA or less, external I/O: 100 mA or less

Weight

Approx. 160 g

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Communication positioning unit

Model

KV-LH20V

Image

Type

Communication positioning unit

Control period

Positioning (PTP: point to point) control (independent) Speed control*1

Number of control axes

1 to 8

Transmission specification

Transmission rate

9600, 14400, 19200, 28800, 38400, 57600, 76800, 115200, 230400 bps

Transmission distance

Total extension: 1,200 m max.*2

Communication interface

Communication standard: RS-485 (2-wire type), Communication protocol: Modbus RTU

Positioning control

Number of points

64 points/axis*3

Internal current consumption

120 mA or less

Weight

Approx. 110 g

*1 Only when a stepping motor from ORIENTAL MOTOR Co., Ltd. is used.
*2 When the transmission speed is 230,400 bps, the total extension is limited up to 500 m.
*3 63 points/axis when ORIENTAL MOTOR’s motor driver is used.

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Positioning unit

Model

KV-H20S

KV-H40S

Image

Type

Positioning unit

Control period

Positioning (PTP: point to point) control (independent, straight-line interpolation)
Speed control (independent), Speed control to Positioning control (independent)

Number of control axes

2-axes/unit, independent 2-axes Interpolation 2-axes (straight line)

4-axes/unit, independent 4-axes Interpolation 2- to 4-axes (straight line)

Starting time

Independent operation: 1.5 ms, Straight-line interpolation operation: 1.8 ms

Positioning control

Position setting range

±99,999,999 (pulse, mm, degree) Incremental, absolute Coordinate control range (-2,147,483,648 to 2,147,483,647)

Acceleration/deceleration rate

1 to 65,000 (p/s/ms, mm/s/ms, deg/s/ms) (However, when 65,000 is set, acceleration/deceleration is applied immediately.)
Control period: 2 ms

Number of points

400 points/axis

200 points/axis

Acceleration/deceleration mode

Straight line, sine

Speed control

Speed instruction range

1 to 1,000,000 p/s

Pulse output state

Differential line driver output (switching between 1 pulse and 2 pulses)

Memory backup

Flash ROM

Other functions

Test operation function, Sensor interrupt-stopping function, Continuous action, Approach rotation control

Internal current consumption

120 mA or less

130 mA or less

Weight

Approx. 150 g

Approx. 200 g

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Synchronisation and cam motion unit

Model

KV-H20G

Image

Type

Synchronisation and cam motion unit

Control period

Positioning (PTP: point to point) control (independent, straight-line interpolation)
Speed control (independent), Speed control to Positioning control (independent), Synchronisation control

Number of control axes

2 axes/unit, interpolation 2-axes (straight line, arc)

Starting time

Independent operation: 1.5 ms, Straight-line operation: 1.8 ms, Arc interpolation operation: 2.1 ms

Positioning control

Position setting range

±99,999,999 (pulse, mm, degree) Incremental, absolute Coordinate control range (-2,147,483,648 to 2,147,483,647)

Acceleration/deceleration rate

1 to 65,000 (p/s/ms, mm/s/ms, deg/s/ms) (However, when 65,000 is set, acceleration/deceleration is applied immediately.)
Control period: 2 ms

Number of points

400 points/axis

Acceleration/deceleration mode

Straight line, sine

Speed control

Speed instruction range

1 to 1,000,000 p/s

High-speed counter

24-bit-symbol 2-phase 2 ch (INC) /max. 12-bit (ABS), Grey code, residual Grey code, binary conversion
Compare 2 points/cam switch output 8 points max. 500 kp/s

Pulse output state

Differential line driver output (switching between 1 pulse and 2 pulses)

Memory backup

Flash ROM

Other functions

Test operation function, Sensor interrupt-stopping function, Continuous action, Approach rotation control

Internal current consumption

130 mA or less

Weight

Approx. 200 g

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High-speed counter unit

Model

KV-SC20V

Image

Type

High-speed counter unit

Input frequency

1 MHz (4 MHz during 2-phase, 4 times multiplication)

Counting range

32 bits

Number of channels

2 ch

Mode

Input selection

External terminal (CH0, CH1), internal clock (1 µs, 10 µs, 100 µs), other CH coincidence output

Input mode

1-pulse with/without direction, 2-pulse addition/subtraction operation, 2-phase 1X/2X/4X

Counting operation mode

Up-down counting mode, Enable counting mode, Preset counting mode,
Set timer counting mode, Enable accumulative counting mode

Counting mode

Linear, ring

Frequency, revolution counter operation mode

Frequency counting mode, revolution counter B mode (1-revolution time measurement)
Revolution counter A mode (pulse interval measurement)

Input

Count input

A-phase/B-phase/Z-phase (preset), 3 points for each channel, 6 points in total
5/12/24 VDC input possible, line driver input possible, photocoupler insulation

Control input

Enable (also used for input capture) input, 1 point for each channel, 2 points in total 12 to 24 V DC input possible, photocoupler insulatio
Input capture input, 2 point for each channel, 4 points in total 12 to 24 V DC input possible, photocoupler insulation

Output

Comparator coincidence output

2 points for each channel, 4 points in total, photocoupler insulation
Rated load: 30 VDC 0.1 A or less

Input capture function

By external input (max. 4 points)

Input filter function

Input time constant switching (4 types of counting/7 types of control)

Preset function

Possible to select from preset (Z-phase) input and internal relay-based rising edge/falling edge/level (only when an external input is used)

Internal current consumption

95 mA or less

Weight

Approx. 120 g

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Serial communication unit

Model

KV-L21V

KV-L20R*2

Image

Type

Serial communication unit

Connection interface

Port 1: RS-232C, Port 2: RS-232C/RS-422A/RS-485 (4 wires) /RS-485 (2 wires) switching

Transmission specification

Transmission rate

1,200, 2,400, 4,800, 9,600, 19,200, 38,400, 57,600, 115,200, 230,400 bps

1,200, 2,400, 4,800, 9,600, 19,200, 38,400, 57,600, 115,200 bps

Transmission method

RS-232C/RS-422A/RS-485 (4 wires): Full duplex, RS-485 (2 wires): Half duplex

RS-232C, RS-422A, RS-485 (4 wires): Full duplex RS-485 (2 wires): Half duplex

Transmission distance

RS-232C: 15 m or less, RS-422A/RS-485 (4 wires) /RS-485 (2 wires): Total extension 1,200 m or less*1

RS-232C: 15 m or less, RS-422A, RS-485 (4 wires)/RS-485 (2 wires): Total extension 500 m or less

Internal current consumption

120 mA or less

Weight

Approx. 150 g

Approx. 160 g

*1 When transmission speed is 230,400 bps, total extension will be 500 m or less. Transmission speed and transmission distance change according to connected devices. Check with the actual device.
*2 The KV-L20R cannot be connected to the KV-5500/5000/3000.

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EtherNet/IP unit

Model

KV-EP21V

Image

Type

EtherNet/IPTM Unit

PC application

Number of sockets: TCP 8/UDP 0, Port No. 8,500 (set within the range of 1 to 65,535)*1

Upper level link communication

Number of sockets: TCP Total 15/UDP 1, Port No. 8,501 (set within the range of 1 to 65,535)*2*3

MC protocol communication

Number of sockets: TCP Total 15/UDP 1, Port No. 5,000 (set within the range of 1 to 65,535)*2*3*4

VT3 connection

Number of sockets: TCP 0/UDP 1, Port No. 8,502 (set within the range of 1 to 65,535)

FTP server

Number of sockets: TCP 4, Port No. 20,21

Clock data automatic adjustment

Number of sockets: UDP 1, Port No. 123

Mail send and receive (SMTP, POP3)

Number of sockets: TCP 2, Port No. 25,110

DNS

Number of sockets: UDP 1, Port No. 53

FTP Client

Number of sockets: TCP 2, Port No. 25,110 (set within the range of 1 to 65,535)

Simple PLC Link

Number of sockets: UDP 1, Port No. 5,001 (set within the range of 1 to 65,535)

EtherNet/IPTM cyclic communication function

Number of sockets: TCP Total 320/UDP 1, Port No. 2,222

EtherNet/IPTM message communication function

Number of sockets: TCP Total 320/UDP 1, Port No. 44,818

Internal current consumption

100 mA or less

Weight

Approx. 120g

*1 KV STUDIO, KV COM+, DATA BUILDER
*2 In upper link communication and MC protocol communication, TCP socket and UDP socket can be used simultaneously.
*3 In upper link communication and MC protocol communication, up to 15 TCP sockets can be used.
*4 In MC protocol communication, port numbers can be set to TCP socket and UDP socket individually.

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Ethernet unit

Model

KV-LE21V

Image

Type

Ethernet Unit

PC application

Number of sockets: TCP 8/UDP 0, Port No. 8,500 (set within the range of 1 to 65,535)*1

Upper level link communication

Number of sockets: TCP Total 15/UDP 1, Port No. 8,501 (set within the range of 1 to 65,535)*2*3

MC protocol communication

Number of sockets: TCP Total 15/UDP 1, Port No. 5,000 (set within the range of 1 to 65,535)*2*3*4

VT3 connection

Number of sockets: TCP 0/UDP 1, Port No. 8,502 (set within the range of 1 to 65,535)

KV socket communication

Number of sockets: TCP/UDP Total 8, Port No. Any (set within the range of 1 to 65,535)*5

FTP server

Number of sockets: TCP 4, Port No. 20,21

Clock data automatic adjustment

Number of sockets: UDP 1, Port No. 123

Mail send and receive (SMTP, POP3)

Number of sockets: TCP 2, Port No. 25,110

DNS

Number of sockets: UDP 1, Port No. 53

FTP Client

Number of sockets: TCP 2, Port No. 25,110 (set within the range of 1 to 65,535)

Simple PLC Link

Number of sockets: UDP 1, Port No. 5,001 (set within the range of 1 to 65,535)

Internal current consumption

80 mA or less

Weight

Approx. 120g

*1 KV STUDIO, KV COM+, DATA BUILDER
*2 In upper link communication and MC protocol communication, TCP socket and UDP socket can be used simultaneously.
*3 In upper link communication and MC protocol communication, up to 15 TCP sockets can be used.
*4 In MC protocol communication, port numbers can be set to TCP socket and UDP socket individually.
*5 In KV socket communication, up to 8 pieces of TCP sockets and UDP sockets in total.

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FL-net unit

Model

KV-FL20V

Image

Type

FL-net unit

Connection interface

IEEE802.3 compliant (CSMA/CD compliant)

Transmission specification

Transmission rate

Automatic switching to and from 10 Mbps/100 Mbps

Maximum cable length

100 m*1

Transmission protocol

UDP/IP FA link protocol

Maximum number of nodes

254

Amount of cyclic data

Max. (8k bit + 8k word) /node

Amount of message data

Max. 1,024 bytes

Internal current consumption

80 mA or less

Weight

Approx. 120 g

*1 Maximum cable length is the distance between KV-FL20V and Ethernet switch (hub)

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DeviceNet unit

Model

KV-DN20

Image

Type

DeviceNetTM unit

Communication protocol

Compliant with DeviceNetTM

Transmission specification

Transmission rate

500 kbps, 250 kbps, 125 kbps

Transmission media

5 dedicated cables (2 for signal system, 2 for power, 1 for shield line)

Connection topology

Multidrop method

Maximum cable length

Thick main cable 500 m (Transmission speed 125 kbps), 250 m (Transmission speed 250 kbps), 100 m (Transmission speed 500 kbps)
Thin main cable 100 m (All transmission speeds)

Maximum number of nodes

64 (including master, slave, configurator)

Master mode

Connected pieces per network

Max. 64

Type of communication

I/O communication (Poll/Bit-Strobe/COS/Cyclic), Explicit message communication

Type and size of assigned devices

Relay or data memory (indicated per block)
Max. size (per block) [For relaying: Input 64 ch, Output 64 ch, For data memory: Input 200 words, Output 200 words] × 2 blocks

Assignment method of device

Auto configuration (Fixed or assigned with front end) and manual assignment

Slave connection pieces per unit

Max. 63

Maximum number of I/O per slave

Input: 2048 points (128 words), Output: 2048 points (128 words)

Data length of message communication

Sending: 106 bytes, receiving 110 bytes

Slave mode

Connected pieces per network

Max. 64

Type of communication

I/O communication (Poll), Explicit message communication

Type and size of assigned devices

Relaying or data memory
Max. size [For relay: Input 64 ch/Output 64 ch, For data memory: Input 128 words/Output 128 words

Internal current consumption

Internal circuit: 24 VDC 45 mA or less (supplied by CPU unit)
Communication circuit: 24 VDC 25 mA or less (supplied by communication connector)

Weight

Approx. 150 g

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CC-Link unit

Model

KV-CL20

Image

Type

CC-Link unit

CC-Link compatible

If acting as master station: Ver. 2.00, If acting as local station: Ver. 2.00/Ver. 1.10

Communication standard

Compliant with CC-Link Ver. 1.10

Number of exclusive connections

For local station: 1 to 4 stations

Maximum number of links for 1 system

Remote input and output (RLY): 9,440, Remote register (DM): Reading 2,048 words/Writing 2,048 words

Transmission specification

Communication speed

156 kbps, 625 kbps, 2.5 Mbps, 5 Mbps, 10 Mbps

Connection topology

Multidrop

Connection cable

Ver. 1.10 supported CC-Link dedicated cable (pair cables of twisted 3-core threads with shield: OP-79426, OP-79427)

Maximum cable length

Varies according to communication speed
156 kbps: 1200 m, 625 kbps: 900 m, 2.5 Mbps: 400 m, 5 Mbps: 160 m, 10 Mbps: 100 m (Maximum communication distance)

Operating station

Master station, master station (duplex), standby master station, local station

Operating mode

Online mode, offline mode, line test 1 mode, line test 2 mode

Transmission mode

Cyclic transmission, transient transmission

Internal current consumption

170 mA or less (supplied from the CPU unit)

Weight

Approx. 170 g

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KL-LINK unit

Model

KL-N20V

Image

Type

KL-LINK unit

Transmission specification

Communication speed

5 Mbps, 2.5 Mbps, 625 kbps, 156 kbps

Maximum cable length

5 Mbps: 50 m, 2.5 Mbps: 120 m, 625 kbps: 500 m, 156 kbps: 1,200 m

Communication medium

Dedicated cable (shield line with 2-core threads)

Maximum number of connections for expansion station

5 Mbps: 97, 2.5 Mbps: 129, 625 kbps: 129, 156 kbps: 129

Amount of communication data

Max. 2,048 (128 words)

Communication cycle time

2.88 ms/2,048 points (Communication speed 5 Mbps)

Internal current consumption

80 mA or less

Weight

Approx. 100 g

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High-speed multi-link unit

Model

KV-LM20V

KV-LM21V*1

Image

Type

High-speed multi-link unit

Connection interface

Terminal block

Transmission specification

Electrical termination (Terminator)

Set by the switch on the front face of main body

Transmission distance

19,200 bps: 1,000 m or less, 115,200 bps: 1,000 m or less,
0.5 Mbps: 500 m or less, 1.0 Mbps: 200 m or less, 2.0 Mbps: 100 m or less

Number of transmission units

15

Communication speed

Baud rate: 19,200, 115,200, 0.5 M, 1.0 M, 2.0 Mbps

Connection topology

Multidrop (Unable to separate)

Internal current consumption

120 mA or less

Weight

Approx. 110 g

*1 The specifications may differ depending on usage. Check your manual for more information.

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Error output unit

Model

KV-DR1

Image

Type

Error output unit

Error output

Output form

Relay

Rated load

24 VDC 0.5 A

ON resistance

50 mΩ or less

Response time

OFF to ON 10 ms or less, ON to OFF 5 ms or less

Relay life

Electrical life: 100,000 times or more (20 times/min.)
Mechanical life: 20 million times or more

Relay exchange

Impossible

Internal current consumption

5 VDC 30 mA or less (supplied from the CPU unit)

Weight

Approx. 90 g

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